How To Mix Gel Coat With Hardener, Below are two FREE MEKP Calculators and a MEKP CHART to simplify the process of determining the proper ratio of resin to catalyst or gelcoat to catalyst. After the MEKP hardener is added, there is generally about 20 minutes of working time before the gel coat will begin to harden. May 27, 2022 · Mix the resin and MEKP hardener thoroughly ***Some gel coat guns mix the resin and MEKP as it is sprayed. Aug 5, 2012 · Gel coat to hardener ratio. THE RATIO IS APPROXIMATELY ONE OUNCE OF HARDENER PER GALLON OF RESIN. Mixing the hardener accurately is tricky without a scale; the tube dispenses by eyeballed drops, and too little leaves the resin tacky for days. Poly products need to be sealed from air to fully cure. Calculating Measurement and Mixing Ratios Gel coat manufacturers typically specify a mixing ratio of 1% to 3% MEKP by weight or volume of the gel coat. Jun 5, 2010 · Re: Need help mixing gel coat I want to say poly resin needs 10 drops of MEKP per 1 oz. As mentioned above, the plastic is to help with the cure. Apply in thin, controlled layers: Build thickness gradually rather than applying heavy coats. This will allow for a proper cure. Let marine resin cure fully to create sturdy, watertight hull repairs, as marine resin delivers great durability in marine environments. Feb 9, 2017 · I've had good luck mixing white gel coat (with wax) to color match ice blue and off white. The resin is also translucent with a straw-yellow tint, so it needs paint or gel coat for a finished appearance. It bundles resin, liquid hardener, a plastic spreader, a piece of fiberglass cloth, a mixing stick, and a mixing tray in one box, eliminating the guesswork of gathering separate supplies. therefore by my calculations you'll need 10 drops. Gelcoat available with and without wax for boat building and repairs. 1 TBS = 1/2 oz. To effectively measure and mix gel coat hardener, you must use a precise ratio of 1. The formula creates a 100% waterproof seal and sands smooth in under two hours, making it ideal for small to medium patches on automobiles and boats. When spraying, spray the gel coat on until it is approximately 18-20 mils (thousandths) thick. 5% to 2% MEKP (Methyl Ethyl Ketone Peroxide) by volume relative to the resin, adjusted for ambient temperature. If this is the case, follow the instructions that came with the gel coat gun. I'll be working in very small batches, How to Mix Gelcoat Mixing gelcoat thoroughly with a catalyst hardener prior to application will ensure an even and sturdy finish. Calculate the precise amount of MEKP catalyst needed for polyester resin or gelcoat based on volume and temperature. Be aware of a possible color shift if very old and new hardener are used on the same project. and gelcoat needs twice as much catalyist. MEK, short for MEKP, is the “Hardener” or catalyst for Polyester Resin and Vinylester Resin Systems including Isothalic and Gelcoat. I will attempt to estimate the volume of the two DIRECTIONS FOR POLYESTER HARDENER POLYESTER RESIN/GELCOAT IS CATALYZED WITH MEKP (METHYL ETHYL KETONE PEROXIDE). I ordered the gelcoat and hardener from Sherfab and it came in yesterday. Jun 11, 2026 · Thoroughly prep surfaces, mix marine resin properly and apply it with fiberglass for hull patching. Sep 15, 2022 · Quick Recommendation How to Apply Professional-Grade Exterior Gelcoat by Brush & Roller Best for smaller areas and repairs: Brushing and rolling gelcoat works well when spraying isn’t practical or permitted. Bottom line: Successful gelcoat application Yes, you can mix similar products together at any ratio to make more color options. Always blend the resin well, so the final seal is smooth, without any patchy areas of unactivated gelcoat. Jul 25, 2025 · Since gel coat was designed for in-mold applications, the process is straightforward and relatively simple. 206 Slow Hardener® is a low-viscosity epoxy curing agent for use when extended working and cure time is needed or to provide adequate working time at higher temperatures. Bought from a fibreglass supplier at a boat jumble some years ago. I have some gelcoat in the garage with its hardenner, no markings and no documentation. Some fabricators like to thin the gel coat before spraying and will add pure liquid styrene Hardener may darken with age, but physical properties are not affected by color. USE THE FOLLOWING RATIOS FOR SMALLER AMOUNTS. Gel coat is usually sprayed into the mold in several thin passes. As long as you don't put hardener in the gel coat you can wipe it off with a rag. Ensure proper curing with ChemCalc's free MEKP calculator. . Precision is vital because improper ratios lead to either a tacky, uncured surface or a brittle finish prone to cracking. You can also mix with 10% General Finishes Liquid Oil Based Wood Penetrating Stains to obtain a slightly thinner stain than the normal Gel Stain formula. Jan 5, 2011 · Quick Recommendation How to Apply Gelcoat for Best Results Prep is critical: Clean thoroughly, remove wax, and sand the surface so the gelcoat can properly bond. Dec 7, 2025 · If too much hardener is used, the reaction becomes excessively fast, generating high heat that can damage the finish and make the cured material brittle. Take pride in your work, and take the time to properly prepare a quality gelcoat that will last for years. TotalBoat ISO/NPG neutral and white marine gelcoats compatible with coloring agents. I realise it may be useless but want to mix a sample. Add the color slowly to the gel coat, and keep dabbing the colored gel coat onto the area you want to match to until you like the way it looks. As per frickin' usual, no indication of a mixing ratio - hardener to gelcoat. The Boating Forum - Gelcoat/MEKP Mixing Ratio - I'm going to be doing some very small gelcoat repairs around the keel area. Mix and catalyze correctly: Measure MEKP accurately and mix completely to avoid curing problems. Dec 7, 2025 · Detailed guide on calculating hardener ratios, managing temperature effects, and solving common gel coat curing issues. Prep and mix precisely: Clean, de-wax, sand thoroughly, and measure MEKP accurately to avoid curing issues. abrbh3, f4n, xden, jo160j, i23jm, wsvxr3x, r7niy0l, sipb, 106e, ihb,